Custom Heavy-Duty Die-Cut Stickers

Thicker 4 mil vinyl for stickers that take a beating. Cut to the exact shape of your art and made for tools, gear and the great outdoors. Best for toolboxes, equipment, coolers, hard hats and anything that gets knocked about. Minimum order: 10 pieces.

Made in Canada Every product is manufactured in-house at our Canadian production facility. 10 Min Order This product has a 10-piece minimum order. Volume pricing applies on larger quantities. Free Proof Every order includes a free digital proof. We won't print until you approve. 2–7 Day Production Most orders are produced within 2–7 business days after proof approval. Free Shipping $350+ Free standard shipping across Canada on orders over $350.

1. Upload Your Design

Upload Your Artwork

Drag & drop your file here or click to browseTap to choose a file

PNG, JPG, PDF, AI, EPS, SVG — 300 DPI recommended

Don't have artwork ready? No problem — you can email it to us after ordering.

— or —

Start Designing Online

Create your design right in the browser — add text, images, AI art, and more.

2. Enter Your Custom Size

Width (inches)

Height (inches)

Custom size applied

3. Quantity & Pricing

4. Enter Exact Quantity

1 stickers @ $4.00/ea $4.00

Total $4.00

How to Prepare Your Artwork for Cut to Shape

Custom shape magnets require a dieline — a cut path that tells us exactly how to cut your magnet. Here's everything you need to know.

1 What's a Dieline?

✓ A dieline is a vector outline that shows us where to cut your magnet
✓ It should be on a separate layer from your artwork
✓ The cut path should be a stroke (no fill) in a spot color named exactly "CUT"
✓ Set the stroke to "Overprint" in the Attributes panel
✓ Save as a high resolution PDF or AI file

Recommended Software

Adobe Illustrator is strongly recommended for creating dielines. The dieline must be a vector path — raster images (JPG, PNG) cannot contain dielines.

2 Design Tips & Examples

✓ Use large, smooth, rounded contours for best results
✓ Avoid small, sharp, or complex cuts — they may not cut cleanly
✓ Leave at least 1/8" (3mm) bleed beyond the cut line
✓ Keep text and important elements 1/8" inside the cut line

✓ Good Dieline

Smooth curves, simple shape, rounded corners

✗ Bad Dieline

Sharp points, tiny details, complex intricate cuts

Accepted File Formats

PDF or AI with vector dieline on a separate layer. 300 DPI minimum for artwork. CMYK color mode.

Don't have a dieline? No problem.

Upload your design and we'll create a dieline for you — or just describe the shape you want and our team will handle the rest.

Specifications

Material

Thicker 4 mil gloss vinyl, die-cut to the exact shape of your design

Sizes Available

Any shape up to 50 sq in (about 7" x 7"), priced by finished size. Larger sizes by quote

Finish

Gloss laminate. Bright colour, wipes clean

Adhesive

Permanent adhesive. Built to stay put on tools, gear and equipment

Printing

Full-colour digital print — unlimited colours, cut to shape

Production

2–7 business days from proof approval

Minimum Order

10 pieces

Made in

Canada — in-house production facility

Every order includes a free digital proof before production begins. We don't start printing until you approve your design. If there's ever an issue with print quality or materials, we'll reprint your order at no charge.

For the best results, upload your design at 300 DPI in one of these formats: PNG, JPG, PDF, AI, EPS, or SVG.

Die-cut stickers are cut to follow the exact outline of your design — no background border. For best results, use a design with a clear, well-defined shape. We'll create a custom cut path that traces your artwork precisely.

Free standard shipping across Canada on orders over $300.

Standard shipping: 3–7 business days
Express shipping available at checkout
All orders ship from our facility in Canada

Indoor and outdoor, about 2 to 3 years. Water resistant. Not dishwasher safe.

Best for: toolboxes, equipment, coolers, hard hats and anything that gets knocked about.

Apply to a clean, dry surface and press firmly from the centre out.

Frequently Asked Questions

What are custom heavy-duty die-cut stickers? ↓

Thicker 4 mil vinyl for stickers that take a beating. Cut to the exact shape of your art and made for tools, gear and the great outdoors.

Best for: toolboxes, equipment, coolers, hard hats and anything that gets knocked about.

Are your heavy-duty die-cut stickers made in Canada? ↓

Yes. Every order of custom heavy-duty die-cut stickers is printed and cut in-house at our Canadian production facility. Button Bros has been making custom products in Canada since 1990.

How long do they last? ↓

Indoor and outdoor, about 2 to 3 years. Water resistant. Not dishwasher safe.

Is there a minimum order? ↓

The minimum is 10 pieces per design. Per-sticker prices drop at 25, 50, 100, 250, 500 and beyond, and the price updates as you change the quantity.

What size can I order? ↓

Enter any width and height. Your price is set by the finished size, so a 3" x 3" sticker (9 square inches) prices on the "up to 9 sq in" band. For stickers over 50 square inches, contact us for a quote.

What file should I upload? ↓

A PNG with a transparent background works best, at 300 DPI. We also take JPG, PDF, AI, EPS and SVG. We cut around the outline of your art and send a free digital proof before anything prints.

How fast can I get heavy-duty die-cut stickers? ↓

Production takes 2 to 7 business days from proof approval. Standard shipping adds 3 to 7 business days within Canada. Need them sooner? Ask about rush orders or local pickup.

Do you offer free shipping? ↓

Yes. Free standard shipping on orders over $350 anywhere in Canada. Every order includes tracking.

Have another question? Contact Us