Merch Bundle Builder: Price a Mixed Order in One Place

Why Bundle Custom Merch — and How Pricing Works

Most custom merch orders end up being multi-product — a brand drop with buttons and stickers, a school spirit kit with patches and DTF transfers, a wedding set with buttons and magnets, a conference giveaway with all of the above. Ordering everything from one Canadian supplier in a single order saves on shipping, keeps all your design proofs in one place, and gets you to free standard shipping at $350 sooner.

The builder above lets you mix and match all 5 product categories — buttons, stickers, patches, magnets, and DTF transfers — and shows live pricing pulled from our current catalog. Quantity tiers apply automatically, and the builder shows how close you are to free standard shipping at $350. Taxes and shipping are added at checkout.

How the Builder Calculates Your Bundle

Per-Product Tier Pricing

Each product in the builder uses the real Button Bros catalog tier pricing. As you increase quantity in a product row, the per-piece price drops at every tier breakpoint — exactly the same pricing you get when you order that product on its own. There is no separate bundle discount: the savings come from each product's quantity tiers.

Free Shipping at $350+

Standard shipping across Canada is free on orders over $350. Below that, shipping is calculated at checkout from your address and the weight of the order, and you can pick up free at our North York shop. The builder shows your progress toward free shipping with a live bar.

Real Catalog Pricing in the Builder

The pricing in the builder reflects our live catalog as of 2026. Here are the representative products and what you should expect.

Custom Round Buttons (1.25")

Our most popular button size. Pricing tiers: 1-9 pcs $4.00, 10-24 pcs $2.25, 25-49 pcs $2.00, 50-99 pcs $0.65, 100-249 pcs $0.60, 500+ pcs $0.50. See exact tier pricing on the Custom Round Buttons page.

Custom Vinyl Stickers (3" Die-Cut)

Up to 9 sq in laminated vinyl with weatherproof finish. Vinyl has a 10-piece minimum. Pricing: 10-24 pcs $2.60, 25-49 pcs $2.11, 100-249 pcs $1.12, 250-499 pcs $0.80, 500-999 pcs $0.57, 1000+ pcs $0.46. See Custom Die-Cut Vinyl Stickers.

Embroidered Patches (3")

Standard satin-stitched embroidered patches with iron-on backing. 10-piece minimum applies. Pricing: 10-24 pcs $12, 50-99 pcs $7.80, 100-199 pcs $6, 200-499 pcs $4.20, 500+ pcs $3. See Custom Embroidered Patches.

Custom Round Magnets (2")

2-inch round magnets with strong magnetic backing. Pricing: 1-24 pcs $1.60, 25-99 pcs $1.30, 100-499 pcs $1.10, 500-999 pcs $1.00. See Custom Round Magnets.

DTF Transfers (11" x 14")

Direct-to-Film heat transfers — our most popular full-front t-shirt size. Flat price of $14.40 per transfer. For several DTF designs or mixed sizes, use the Gang Sheet Builder.

Bundle Strategy by Use Case

Different campaigns optimise for different mixes.

Brand Launch Kit

500 vinyl stickers + 100 buttons + 50 patches. Stickers go on customer laptops, buttons get pinned to clothing, patches go on merch jackets. Clears free shipping easily.

School Spirit Drop

250 buttons + 100 magnets + 200 stickers + 25 patches. Variety lets you outfit students, staff, and parents with different price-point items, and every product lands on a lower quantity tier.

Bridal Party Set

30 buttons + 30 stickers (paper) + 10 DTF transfers. Small order with high personalisation. Even modest sizes still get free shipping if you cross $350 subtotal.

Conference Giveaway

500 stickers + 200 buttons + 100 DTF transfers + 50 magnets. Multiple touchpoints for attendees: a wearable button, a take-home sticker, a wearable t-shirt graphic. Every product reaches a volume tier.

Print-on-Demand Apparel Business

Focus mostly on DTF transfers with a small order of buttons and stickers for packaging inserts. The Gang Sheet Builder keeps the transfer cost down as you add designs.

How to Get the Cheapest Per-Piece Pricing

1. Hit the Next Quantity Tier on Each Product

The biggest savings come from per-product tier breaks. Bumping buttons from 49 to 50 (or stickers from 99 to 100) drops the price of every piece in the order.

2. Combine Products to Reach Free Shipping

Standard shipping is free across Canada at $350. Adding a second product to an order that is close to $350 often costs less than the shipping it saves.

3. Order in Predictable Multiples

For repeat orders, plan around the tier breakpoints (25, 50, 100, 250, 500, 1000). If your monthly use is 80 stickers, ordering 100 in a single tier-1 purchase is cheaper than 80 in a higher tier.

4. Use the Gang Sheet Builder for Multiple DTF Designs

If you have 3+ DTF designs, the Gang Sheet Builder typically beats per-size DTF pricing — pack multiple designs onto a 22"-wide sheet and pay for sheet area instead of per-design.

What Happens After You Build Your Bundle

The builder shows your estimated total. When you are ready to order, press Email this bundle: it opens an email to buttonbrosorders@gmail.com with your list already filled in. We reply with:

• A confirmed quote with your exact products, quantities, and pricing
• Artwork specs for each product
• Production timeline and shipping ETA
• Free digital proofs once artwork is approved

For self-serve ordering of individual products, jump directly to each collection and add products to your cart. The bundle builder shows total pricing in one place; the product pages let you place orders one product at a time with the same tier pricing applied.

Other Tools and Guides

For deeper analysis on specific product categories, see the complementary calculators and guides we offer:

• Sticker ROI Calculator — cost-per-impression for sticker campaigns
• Patch Cost Estimator — embroidered vs printed side-by-side
• DTF Profit Calculator — t-shirt margin modeling
• Button Size Guide — pick the right button size
• DTF Transfer Guide — direct-to-film deep dive
• Sticker Material Guide — vinyl vs paper vs holographic
• Patch Buying Guide — all 5 patch types compared

Ready to Build Your Bundle?

Use the builder above to model your exact order, then email it to us when you are ready to order. Or browse the individual collections — buttons, stickers, patches, magnets, DTF transfers — and order each product directly with the same tier pricing applied.