Custom Full Colour Printed Patches

Custom full colour printed patches using dye sublimation for vibrant, photo-quality results. Made in Canada with merrow border in your choice of thread colour. Available in circle, square, rectangle, oval, and custom shapes. Choose from heat-applied, peel & stick, or velcro backing.

Made in Canada Every product is manufactured in-house at our Canadian production facility. No Minimum Order as few as 1 piece. No minimum quantity required on any product. Free Proof Every order includes a free digital proof. We won't print until you approve. 2–3 Day Production Most orders are produced within 2–3 business days after proof approval. Free Shipping $300+ Free standard shipping across Canada on orders over $300. We also ship to the USA.

1. Upload Your Design

Upload Your Artwork

Drag & drop your file here or click to browse

PNG, JPG, PDF, AI, EPS, SVG — 300 DPI recommended

Don't have artwork ready? No problem — you can email it to us after ordering.

— or —

Start Designing Online

Create your design right in the browser — add text, images, AI art, and more.

2. Select Your Size

Need a custom size? Enter dimensions →

Width (inches)

Height (inches)

Custom size applied

3. Quantity & Pricing

4. Enter Exact Quantity

5. Select Shape

6. Select Backing

Background Colour

Border Thread Colour

1 patches @ $4.00/ea $4.00

Total $4.00

Specifications

Material

Twill backing with full-colour dye sublimation print and embroidered border

Sizes Available

2", 2.5", 3", 3.5", 4", 4.5", 5"

Finish

CMYK full-colour print with embroidered merrow border

Backing Options

Heat applied (iron-on), peel & stick, sew-on

Printing

Full-colour dye sublimation — unlimited colours, gradients, and photo-quality detail

Production

2–3 business days from proof approval

Minimum Order

10 pieces

Made in

Canada — in-house production facility

Every order includes a free digital proof before production begins. We don't start printing until you approve your design. If there's ever an issue with print quality or materials, we'll redo your order at no charge.

For the best results, upload your design at 300 DPI in one of these formats: PNG, JPG, PDF, AI, EPS, or SVG.

Printed patches reproduce your design with full CMYK colour accuracy — gradients, photographs, and complex multi-colour artwork all print beautifully. This is the best option for designs that would require too many thread colours for embroidery.

Free standard shipping across Canada on orders over $300. We also ship to the USA.

Standard shipping: 3–7 business days
Express shipping available at checkout
All orders ship from our facility in Canada

Full-colour printed patches feature a durable dye sublimation print that resists fading and cracking. The embroidered border adds a premium finished edge. Machine wash on a gentle cycle with cold water and tumble dry on low heat. The print is embedded into the fabric, not sitting on top, so it holds up through repeated washing.

Frequently Asked Questions

What are full-colour printed patches? ↓

Full-colour printed patches use dye sublimation printing to reproduce your design with unlimited colours, gradients, and photo-quality detail on a twill backing. An embroidered border is stitched around the edge for a clean, professional finish. They're ideal for complex artwork, photographs, and designs that require more detail than embroidery can achieve.

Are your printed patches made in Canada? ↓

Yes — all of our custom printed patches are made in-house at our Canadian production facility. Button Bros has over 50 years of manufacturing experience in Canada.

What is the difference between printed and embroidered patches? ↓

Embroidered patches use thread stitching to create the design — great for simple logos with bold lines and limited colours. Printed patches use full-colour CMYK printing — ideal for photographs, gradients, detailed illustrations, and designs with many colours. Printed patches can reproduce virtually any image with photo-quality accuracy.

Can I put a photograph on a printed patch? ↓

Yes — printed patches are specifically designed for photo-quality reproduction. Our dye sublimation process prints your photograph with full colour accuracy directly onto the twill fabric. Portraits, landscapes, product photos, and detailed artwork all reproduce beautifully.

How detailed can printed patches be? ↓

Extremely detailed. Our dye sublimation process can reproduce fine text, intricate patterns, colour gradients, and photographic detail that would be impossible with embroidery. If you can see it on your screen, we can print it on a patch.

How accurate is the colour matching on printed patches? ↓

Our CMYK dye sublimation process reproduces colours with high accuracy. For brand-critical projects, we provide a free digital proof so you can verify colours before production. Pantone colour matching is available upon request for exact brand colour specifications.

How fast can I get custom printed patches in Canada? ↓

Production takes 2–3 business days from proof approval. Add standard shipping (3–7 business days within Canada) and most orders arrive within a week. Express shipping is available at checkout.

What backing options are available for printed patches? ↓

We offer three backing options: Heat applied (iron-on) — bonds with a heat press or household iron. Peel & stick — adhesive backing for temporary placement or displays. Sew-on — designed to be stitched onto fabric for a permanent hold.

Have another question? Contact Us

Custom Full Colour Printed Patches

Specifications

Frequently Asked Questions

Custom Printed Patches — Full Colour, Made in Canada

Ready to Order Custom Printed Patches?