Home / Custom Patches Canada — Embroidered, Printed & Leather

Custom Patches Canada — Embroidered, Printed & Leather

Premium custom patches for hats, jackets, uniforms, and bags. Embroidered, 3D embroidered, full colour printed, name patches, and genuine leather — all made in Canada.

30+ Years in Business
Made in Canada
No Minimums
2–3 Day Production
Free Shipping $300+

Patch Specifications

Types Available
Embroidered, 3D embroidered, full colour printed, name patches, leather
Embroidered
Premium thread-stitched patches, vibrant colours, durable
3D Embroidered
Raised foam embroidery for a textured, dimensional look
Full Colour Printed
High-detail CMYK printing for complex designs and photos
Backing Options
Heat applied (iron-on), peel & stick, sew-on
Shapes
Circle, square, rectangle, oval, custom shape
Production
2–3 business days from proof approval
Made in
Canada — in-house production facility

Every order includes a free digital proof before production begins. We don't start until you approve your design. If there's ever an issue with quality, we'll redo your order at no charge.

For the best results, upload your design at 300 DPI in one of these formats: PNG, JPG, PDF, AI, EPS, or SVG. Vector files (AI, EPS, SVG) produce the cleanest embroidery digitization.

Free standard shipping across Canada on orders over $300. We also ship to the USA.

  • Standard shipping: 3–7 business days
  • Express shipping available at checkout
  • All orders ship from our facility in Canada

Heat applied (iron-on): Set iron/heat press to 350°F. Press for 15–20 seconds with firm pressure. Let cool before handling.

Peel & stick: Clean surface, peel backing, press firmly. Best for smooth fabrics.

Sew-on: Hand-stitch or machine-stitch around the border for permanent attachment.

Custom Patches — Frequently Asked Questions

What types of custom patches do you make in Canada?

We make five types of custom patches: embroidered patches (classic thread-stitched), 3D embroidered patches (raised foam for a dimensional look), full colour printed patches (CMYK for complex designs and photos), name patches (personalized text patches), and genuine leather patches. All made in Canada at our production facility.

What is the difference between embroidered and printed patches?

Embroidered patches use thread stitched into a twill backing — they have a classic textured feel and are extremely durable. Best for logos, text, and designs with solid colours. Printed patches use high-resolution CMYK printing — they can reproduce complex gradients, photos, and fine detail that embroidery can't achieve.

What backing options are available for custom patches?

We offer three backing options: Heat applied (iron-on) — the most popular, uses a heat press or iron for permanent attachment. Peel & stick — adhesive backing for easy application without heat. Sew-on — no adhesive, designed to be stitched on permanently.

Is there a minimum order for custom patches?

Our minimum order is just 10 patches. Volume pricing starts at 10 pieces and scales up to 500+ with savings up to 75%. Use our online calculator for instant pricing.

What shapes can custom patches be?

We offer circle, square, rectangle, oval, and custom shape patches. Custom shapes are die-cut to the outline of your design — perfect for logos, mascots, and unique branding.

How fast can I get custom patches in Canada?

Production takes 2–3 business days from proof approval. Add standard shipping (3–7 business days within Canada) and most orders arrive within a week. Express shipping available.

Are your custom patches made in Canada?

Yes — all of our custom patches are produced in-house at our Canadian facility. Button Bros has been manufacturing custom products in Canada for over 50 years.

Can I put custom patches on hats?

Absolutely — patches are one of the most popular ways to customize hats. Use heat applied backing for a clean, permanent bond on caps, beanies, and snapbacks. Our embroidered and leather patches are especially popular for hat customization.

What are leather patches used for?

Genuine leather patches add a premium, professional look. Popular for hats, jackets, bags, denim, and premium brand merchandise. Available with debossed (pressed) or laser-etched designs.

Do you ship custom patches across Canada?

Free shipping on orders over $300 anywhere in Canada. All orders ship with tracking. We also ship to the USA. Toronto local pickup available.

Custom Patches — Made in Canada Since 1990

Button Bros manufactures custom patches in Canada with over 30 years of experience. Whether you need embroidered patches for team uniforms, 3D embroidered patches for hat branding, full colour printed patches for complex designs, name patches for staff identification, or leather patches for premium merchandise — everything is produced in-house at our Canadian facility.

Custom embroidered patches are our most popular product — premium thread-stitched designs with vibrant colours that hold up to years of wear and washing. For designs with fine detail, gradients, or photographs, our full colour printed patches use high-resolution CMYK printing to reproduce artwork that traditional embroidery cannot achieve.

All patches come with your choice of backing: iron on patches (heat applied for permanent attachment with a heat press or iron), peel & stick (adhesive backing for easy application without heat), or sew-on (designed for hand or machine stitching). Iron on backing is our most popular option — it creates a strong, permanent bond on hats, jackets, bags, uniforms, and denim.

Choose from circle, square, rectangle, oval, or custom die-cut shapes trimmed to the exact outline of your design. Custom shapes are ideal for logos, mascots, and unique branding. Our genuine leather patches add a premium, professional look and are available with debossed or laser-etched designs.

Volume pricing starts at just 10 pieces with savings up to 75% on larger orders. Production takes 2-3 business days from proof approval, and every order includes a free digital proof before we start. Free shipping across Canada on orders over $300.

Ready to Order Custom Patches?

No minimums, 2–3 day production, made in Canada. Upload your design and get instant pricing — or contact us for a custom quote.

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