Custom Leather Patches

Custom genuine leather patches with laser-etched designs permanently engraved into real leather. Made in Canada, available in sand, brown, and dark brown. Circle, square, rectangle, oval, and custom shapes. Choose from heat-applied or peel & stick backing.

Canada Made in Canada Every product is manufactured in-house at our Canadian production facility. No Minimum Order as few as 1 piece. No minimum quantity required on any product. Free Proof Every order includes a free digital proof. We won't print until you approve. 2–3 Day Production Most orders are produced within 2–3 business days after proof approval. Free Shipping $300+ Free standard shipping across Canada on orders over $300. We also ship to the USA.

1. Upload Your Design

Upload Your Artwork

Drag & drop your file here or click to browse

PNG, JPG, PDF, AI, EPS, SVG — 300 DPI recommended

Don't have artwork ready? No problem — you can email it to us after ordering.

— or —

Start Designing Online

Create your design right in the browser — add text, images, AI art, and more.

2. Select Your Size

Need a custom size? Enter dimensions →
×

Custom size applied

3. Quantity & Pricing

4. Enter Exact Quantity

5. Select Shape

6. Select Backing

1 patches @ $4.00/ea $4.00

Total $4.00

Specifications

Material
Genuine leather with laser-etched or debossed design
Sizes Available
1.5", 2", 2.5", 3", 3.5", 4", 4.5", 5"
Finish
Laser engraved — precision detail with natural leather texture
Backing Options
Heat applied (iron-on), peel & stick, sew-on
Colour Options
Brown, black, tan — natural leather tones
Production
2–3 business days from proof approval
Minimum Order
10 pieces
Made in
Canada — in-house production facility

Every order includes a free digital proof before production begins. We don't start production until you approve your design. If there's ever an issue with engraving quality or materials, we'll redo your order at no charge.

For the best results, upload your design at 300 DPI in one of these formats: PNG, JPG, PDF, AI, EPS, or SVG.

Leather patches work best with bold, high-contrast designs. Fine text and intricate details engrave cleanly, but keep elements at least 1mm for optimal readability. Vector files (AI, EPS, SVG) produce the sharpest laser engraving results.

Free standard shipping across Canada on orders over $300. We also ship to the USA.

  • Standard shipping: 3–7 business days
  • Express shipping available at checkout
  • All orders ship from our facility in Canada

Leather patches are naturally durable and develop a rich patina over time. Avoid prolonged exposure to water or direct sunlight. Wipe clean with a dry cloth if needed. Heat-applied leather patches bond permanently when applied with a heat press. Sew-on patches can be stitched to virtually any fabric for a secure attachment.

Frequently Asked Questions

What are custom leather patches?

Custom leather patches are made from genuine leather with your design laser-etched or debossed into the surface. They have a premium, natural look and feel that adds a high-end finish to hats, jackets, bags, and apparel. The laser engraving creates precise, permanent detail in the leather.

Are your leather patches made in Canada?

Yes — all of our custom leather patches are made in-house at our Canadian production facility. Button Bros has over 50 years of manufacturing experience in Canada.

Do you use real leather or faux leather?

We use genuine leather for all of our leather patches. Real leather has a natural grain, texture, and durability that synthetic materials can't replicate. Each patch develops a unique patina over time, giving it character. If you require a vegan alternative, please contact us to discuss options.

How does the laser etching process work?

Our laser engraving machine uses a precision laser beam to etch your design directly into the leather surface. The laser burns away a thin layer of leather, creating a permanent, high-contrast mark. The result is a clean, detailed design that won't fade, peel, or wear off over time.

Can leather patches go on hats?

Absolutely — leather patches are one of the most popular hat customization options. They give caps and hats a premium, upscale look. Heat-applied backing works great for structured caps, and our sizes from 1.5" to 5" accommodate any hat style from snapbacks to trucker caps.

What leather colours are available?

We offer three natural leather colour options: brown (classic, warm tone), black (sleek, modern look), and tan (light, natural finish). The laser engraving creates contrast against each colour — darker colours show a lighter etched area, and lighter colours show a darker burn.

How fast can I get custom leather patches in Canada?

Production takes 2–3 business days from proof approval. Add standard shipping (3–7 business days within Canada) and most orders arrive within a week. Express shipping is available at checkout.

What backing options are available for leather patches?

We offer three backing options: Heat applied (iron-on) — bonds with a heat press or household iron. Peel & stick — adhesive backing for temporary placement or displays. Sew-on — designed to be stitched onto fabric for a permanent hold.

Custom Leather Patches — Laser Engraved, Made in Canada

Button Bros manufactures custom leather patches in Canada with over 50 years of production experience. Our genuine leather patches feature precision laser etching that creates permanent, high-contrast designs with a premium natural finish — perfect for hats, jackets, bags, uniforms, and branded merchandise. Available in brown, black, and tan with sizes from 1.5" to 5".

Every leather patch is made in-house at our Canadian facility with a 2–3 day production turnaround. Choose heat-applied, peel & stick, or sew-on backing to suit your application. Upload your design, get a free digital proof, and order as few as 10 pieces. Free shipping across Canada on orders over $300.

Ready to Order Custom Leather Patches?

Upload your design and get an instant quote. Minimum 10 pieces, no setup fees, made in Canada.

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