Merch Bundle Builder — Mix Custom Products, Stack Savings

Why Bundle Custom Merch — and How Pricing Works

Most custom merch orders end up being multi-product — a brand drop with buttons and stickers, a school spirit kit with patches and DTF transfers, a wedding set with buttons and magnets, a conference giveaway with all of the above. Ordering everything from one Canadian supplier in a single bundle saves on shipping, simplifies design proof approvals, and unlocks bundle discount tiers at $500, $1,000, and $2,500 subtotals.

The builder above lets you mix and match all 5 product categories — buttons, stickers, patches, magnets, and DTF transfers — and shows live pricing pulled from our current catalog. Quantity tiers apply automatically. Bundle discounts apply automatically. Free shipping kicks in automatically at $300.

How the Builder Calculates Your Bundle

Per-Product Tier Pricing

Each product in the builder uses the real Button Bros catalog tier pricing. As you increase quantity in a product row, the per-piece price drops at every tier breakpoint — exactly the same pricing you would get if you ordered that product alone. We do not inflate per-piece prices to compensate for bundle discount; you save on both axes.

Bundle Discount Tiers

Stack three savings layers on top of per-product tier pricing:

• 5% bundle discount when your subtotal hits $500
• 10% bundle discount when your subtotal hits $1,000
• 15% bundle discount when your subtotal hits $2,500

Free Shipping at $300+

Standard shipping across Canada is free on all orders over $300 (after bundle discount). The builder shows your progress toward the next milestone with a live progress bar.

Real Catalog Pricing in the Builder

The pricing in the builder reflects our live catalog as of 2026. Here are the representative products and what you should expect.

Custom Round Buttons (1.25")

Our most popular button size. Pricing tiers: 1-9 pcs $4.00, 10-24 pcs $2.25, 25-49 pcs $2.00, 50-99 pcs $0.65, 100-249 pcs $0.60, 500+ pcs $0.50. See exact tier pricing on the Custom Round Buttons page.

Custom Vinyl Stickers (3" Die-Cut)

Up to 9 sq in laminated vinyl with weatherproof finish. Vinyl ships in bulk with a 250-piece minimum at our wholesale tier. Pricing: 250-499 pcs $0.80, 500-999 pcs $0.57, 1000+ pcs $0.46. See Custom Die-Cut Vinyl Stickers.

Embroidered Patches (3")

Standard satin-stitched embroidered patches with iron-on backing. 10-piece minimum applies. Pricing: 10-24 pcs $12, 50-99 pcs $7.80, 100-199 pcs $6, 200-499 pcs $4.20, 500+ pcs $3. See Custom Embroidered Patches.

Custom Round Magnets (2")

2-inch round magnets with strong magnetic backing. Pricing: 1-24 pcs $1.60, 25-99 pcs $1.30, 100-499 pcs $1.10, 500-999 pcs $1.00. See Custom Round Magnets.

DTF Transfers (11" x 14")

Direct-to-Film heat transfers — our most popular full-front t-shirt size. Flat price of $14.40 per transfer; volume discounts on DTF come from the bundle discount tier rather than per-piece tier pricing. For mixed-size DTF orders, use the Gang Sheet Builder.

Bundle Strategy by Use Case

Different campaigns optimise for different mixes.

Brand Launch Kit

500 vinyl stickers + 100 buttons + 50 patches. Stickers go on customer laptops, buttons get pinned to clothing, patches go on merch jackets. Hits the $500 bundle discount and free shipping easily.

School Spirit Drop

250 buttons + 100 magnets + 200 stickers + 25 patches. Variety lets you outfit students, staff, and parents with different price-point items. Hits the $1,000 bundle discount tier.

Bridal Party Set

30 buttons + 30 stickers (paper) + 10 DTF transfers. Small order with high personalisation. Even modest sizes still get free shipping if you cross $300 subtotal.

Conference Giveaway

500 stickers + 200 buttons + 100 DTF transfers + 50 magnets. Multiple touchpoints for attendees — a wearable button, a take-home sticker, a wearable t-shirt graphic. Easily clears $2,500 for the 15% max bundle discount.

Print-on-Demand Apparel Business

Focus mostly on DTF transfers with a small order of buttons and stickers for packaging inserts. Stack the per-transfer cost (flat) with the 15% bundle discount at scale and the math gets compelling fast.

How to Get the Cheapest Per-Piece Pricing

1. Hit the Next Quantity Tier on Each Product

The biggest savings come from per-product tier breaks. Bumping buttons from 49 to 50 (or stickers from 99 to 100) typically saves more per piece than crossing the next bundle discount tier.

2. Stack Bundle and Quantity Tiers

Bundle discounts apply on top of tier pricing. A $2,500 bundle gets both the lowest per-piece tier on each product AND 15% off the subtotal — sometimes more than 60% off a small one-off order.

3. Order in Predictable Multiples

For repeat orders, plan around the tier breakpoints (25, 50, 100, 250, 500, 1000). If your monthly use is 80 stickers, ordering 100 in a single tier-1 purchase is cheaper than 80 in a higher tier.

4. Use the Gang Sheet Builder for Multiple DTF Designs

If you have 3+ DTF designs, the Gang Sheet Builder typically beats per-size DTF pricing — pack multiple designs onto a 22"-wide sheet and pay for sheet area instead of per-design.

What Happens After You Build Your Bundle

The builder shows your estimated total. When you are ready to order, click the CTA to contact us with your bundle composition. We will respond within 24 business hours with:

• A confirmed quote with your exact products, quantities, and pricing
• Artwork specs for each product
• Production timeline and shipping ETA
• Free digital proofs once artwork is approved

For self-serve ordering of individual products, jump directly to each collection and add products to your cart. The bundle builder shows total pricing in one place; the product pages let you place orders one product at a time with the same tier pricing applied.

Other Tools and Guides

For deeper analysis on specific product categories, see the complementary calculators and guides we offer:

• Sticker ROI Calculator — cost-per-impression for sticker campaigns
• Patch Cost Estimator — embroidered vs printed side-by-side
• DTF Profit Calculator — t-shirt margin modeling
• Button Size Guide — pick the right button size
• DTF Transfer Guide — direct-to-film deep dive
• Sticker Material Guide — vinyl vs paper vs holographic
• Patch Buying Guide — all 5 patch types compared

Ready to Build Your Bundle?

Use the builder above to model your exact order, then contact us when you are ready to order. Or browse the individual collections — buttons, stickers, patches, magnets, DTF transfers — and order each product directly with the same tier pricing applied.